Summary of causes and treatment methods of injection defects

The causes and treatment of injection defects are as follows:

defect

cause

Solution

bubble

Low back pressure

Increase back pressure

Wet material

Thoroughly dry

Screw speed is too high

Reduce screw speed

Material overheating

Reduce barrel temperature

Injection speed is too fast

Reduce injection speed


Focal spot

Injection speed is too fast

Reduce injection speed

Material overheating

Reduce barrel temperature

Improper venting of the mold

Increase the exhaust port

toughness

reduce

Wet material

Thoroughly dry

Recycle ratio is too large

Reduce the ratio of recycled materials

Melting temperature is too high or too low

Adjust the melting temperature

The gate is too small

Increase gate size

Gate junction area is too long

Reduce gate joint length

Mold temperature is too low

Increase melting temperature

Makong

bubble

Or shrink

wrinkle

Injection pressure is too low

Increase injection pressure

Material overheating

Reduce barrel temperature

Mold temperature is too low

Increase mold temperature

Insufficient feed

Adjusting the feedstock

Improper positioning of the gate

Adjust gate location

Product

Sag

Fast injection speed

Reduce injection speed

Short injection time

Increase injection time

Back pressure is too high

Reduce back pressure

Low injection pressure

Increase injection pressure

Insufficient clamping pressure

Improve clamping pressure

High melt temperature

Reduce barrel temperature

Poor exhaust in the recess

Venting port

Screw

Slippery

Trough feed location failure

Exclude feed site barriers

The temperature at the rear of the barrel is too high

Lower the temperature

Screw retracts too fast

Reduce the speed of back

The barrel is not cleaned

Cleaning the cartridge with other resins

Insufficient material drying

Dry material

Material particles are too large

Reduce particle size

nozzle

Flow material

Melt temperature is too high

Reduce barrel temperature

Nozzle temperature is too high

Lower nozzle temperature

Back pressure is too large

Reduce back pressure

Mainstream cold material breaks off early

Delayed cold material break time

defect

cause

Solution

Burr

Material overheating

Reduce barrel temperature

Injection pressure is too high

Reduce injection pressure

Low mold fastening pressure

Increase tightening pressure

Product

Stick mold

Injection pressure is too high

Reduce injection pressure

Holding time is too long

Reduce the pressure holding time

The mold temperature is too high or too low

Adjusting the mold temperature

Injection time is too long

Reduce injection time

The surface of the mold is chrome or high

Change the mold surface

The surface of the mold is not flat

polishing

Melting temperature is too high

Reduce melt temperature

Injection

Quantity

foot

Insufficient feed

Adjusting the feedstock

Premature coagulation

Increase mold temperature

Cartridge temperature is too low

Increase the barrel temperature

Injection pressure is too low

Increase injection pressure

Short injection time

Increase injection time

Insufficient nozzle hole, runner or gate size

Adjust nozzle, runner and gate sizes


Warpage

Injection pressure is too low

Increase injection pressure

Material overheating

Reduce barrel temperature

Mold temperature is too high

Reduce mold temperature

Excessive resin buffer

Reduce resin buffer

Joint

line

Insufficient injection pressure and time

Increase injection pressure, time

Low melt temperature

Increase the barrel temperature

Small gate size and improper position

Increase gate size and change position

surface

Line pattern

Melt temperature is too high

Reduce barrel temperature

Fast injection speed

Reduce injection speed

Gate size is too small

Increase gate size

Insufficient drying

Thoroughly dry the material

Screw

Unable

Rotate

Low melt temperature

Increase the barrel temperature

Back pressure is too high

Reduce back pressure

Underlubricated material

Add appropriate lubricant

material

Unmelted

Do

The hopper is empty or blocked

Check hopper

Low melt temperature

Increase the barrel temperature

Back pressure is too low

Increase back pressure

The lower part of the hopper is too cold

Close the lower hopper cooling system

Molding cycle is too short

Increase molding cycle

Insufficient drying

Thoroughly dry the material



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