Reactor reactor leakage prevention measures

First, engineering and technical measures

1 , do a good job of design, equipment design left redundant, improve the insurance factor. Correctly select key equipment, control installation quality and standardize acceptance.

2 , pipelines, valves, easy to operate, to avoid external impact, hit. Place a spatter-proof hoop on the flange. Heat the reaction vessel media delivery pipe to set up dual valves.

3. The middle storage tank with chemicals at a high place is set to collect cofferdams (pallets) and reduce the reserves.

4 , choose automation, intelligent equipment and facilities, control, detection, alarm, interlock, emergency disposal and other advanced facilities supporting construction, operation. Operators implement remote control to prevent equipment facilities from leaking and injuring surrounding personnel.

5 , equipment and facilities to meet the use, operating environment, conditions, processes, material properties requirements. For reactors, tanks, etc. that frequently change media, chemical reactants, and reaction conditions, ensure that equipment and facilities meet the conditions for safe use.

Second, management measures

6 , to carry out equipment integrity, integrity training, improve equipment management, maintenance, use of personnel skills, implementation of maintenance and repair plans.

7. Carry out inspections of key equipment and large-risk facilities, detect leaks, detect and preventive maintenance, eliminate equipment defects, and prevent valve leakage.

8. Conduct key equipment and facilities risk analysis and formulate preventive measures.

9. Improve the use of equipment and facilities and operating techniques to prevent illegal use and risk-taking.

10. Design and install emergency measures such as emergency discharge and quenching reaction in response process, and provide emergency facilities such as isolation, evacuation and plugging.

11. Strengthen change management, identify change risks, and establish review procedures.

Third, education measures

12. Strengthen employee training and education, hold certificates, master operational procedures, and have the ability to deal with abnormal situations and on-site emergency response.

13. Enhance staff awareness and ability to identify risks and prevent risks.

Fourth, individual protection measures

14. Formulate a labor protection product management system and provide employees with personal protective equipment that meets the requirements of anti-virus, anti-burn, anti-static and other safety operations.

15. Supervise employees to wear personal protective equipment such as anti-virus, anti-burn and anti-static.

The information in this article comes from the Internet and was reorganized and edited by China Rescue Equipment Network.