Irregular Shape Honeycomb Sandwich Panels

  • Model NO.: MT-2803
  • Panel Thickness: 4mm
  • Function: Fireproofing, Anti-static, Anti-Bacterial, Mould-proof
  • Certification: CE, ASTM, ISO
  • Length: up to 6000mm
  • Alu Thickness: 0.15mm,0.21mm,0.3mm,0.4mm,0.5mm
  • Alloy: 1100/ 3003/ 3005 /3015/ 5003
  • Trademark: Bolliya
  • Specification: 1220*2440 1250*2440
  • HS Code: 76061191
  • Surface Finishing: Coating
  • Aluminum Thickness: 0.5mm
  • Usage: External Wall, Curtain Wall, Interior, Advertising
  • Width: 1000mm/1220mm / 1250mm / 1500mm / 1550mm/1575mm
  • Panel: 1mm-10mm
  • Core: Normal / Unbreakable / Fire Rated
  • Type of Coating: PVDF/ Feve / PE
  • Transport Package: Strongly Wood Package / Buck Packing
  • Origin: Guangdong China
1)   Product Name: Aluminium Composite Panel /wood laminate wall panel / aluminum granite color / design of building facade/ aluminum foil / wall cladding / aluminum composite 
 
2)    Introduction: Metal Composite Panel is sandwich panel that is composed of 2 metal sheets (aluminum, copper, zinc or stainless steel) bonded to a thermal plastic core (or FR core).
 
3)    Characteristic of metal composite panels:
 
 
 
 
Characteristics		 Super flatness
High panel rigidity
Light weighted
Economic cost
Various colors
Easy fabrication & Installation
Good Anti-UV property
Good impact resistance
 
Specification of BOLLIYA Metal Composite Panels:
Coating PVDF Kynar500 / FEVE / PE
Coating Thickness: PVDF & FEVE >25microns
PE>15microns
Panel Thickness 2mm, 3mm, 4mm, 5mm, 6mm upto 15mm
Aluminum Skin Thickness 0.12mm, 0.15mm, 0.2mm, 0.3mm, 0.4mm, 0.5mm
Alloy 1100, 3003, 3005, 3105, 5005
Panel Width 1220mm, 1250mm, 1500mm, 1575mm, 1750mm
Panel Length 2440mm, 4880mm, 5000mm, 5800mm
Core LDPE core, Mineral Filled FR core
 
 
4)    BOLLIYA factory at a glance:
Year Established 1997
Production Lines 1 high-speed coating line (runs at 30meter/minute)
2 ACP lamination line (runs at 6meter/minute)
Production Capacity 8000sq.m of 4mm panel a day (2 containers)
Management Systems ISO9001 / ISO14001 / ISO18001
Product Quality Complies with CE, ASTM, EN, BS norms
Production Range Aluminum Composite Panel
Copper Composite Panel
Stainless Steel Composite Panel
Titanium-zinc Composite Panel
Aluminum Honeycomb Panel
Sandwich Panels
 
5)    How do we guarantee our product quality?
We have 3 strict quality control procedures to ensure our product quality.
Step 1: We choose top quality raw materials
PVDF paints: PPG and Beckers
Aluminum Coil: Chalco
Copper Coil: Aurubis
Titanium Zinc Coil: Rheinzink
Stainless Steel Coil: NSSC, POSCO, Bao Steel
Step 2: Quality inspection during color coating process, lamination process and packing process
Coating process: Aluminium thickness, color deviation, gloss rate, coating thickness, T-bend, pencil hardness, paint adhesion etc, were fully inspected according to AAMA620 norms.
Lamination process: Peeling Strength, panel thickness, panel width & length, diagonal, panel surface are fully inspected accordingly to ACP industry standard.
Packing and container loading process: Visual quality re-check
Step 3: Third party tests. We cooperate with SGS, TUV, Intertek to conduct quality tests on our product. Below is test results done on our product (done by SGS):
No Test item Test method Test condition Result
1 Coating           thickness ASTM D7091-05 - 27.0µm
2 Gloss ASTM D523-08 60° geometry 27
3 Pencil             hardness ASTM D3363                -05(2011) Pencil: Mitsubishi® scratch hardness: 2H          (see note 1)
4 Bend         resistance ASTM D3363                -05(2011)                method A - No cracking at the minimum mandrel diameter(3mm)
5 Adhesion ASTM D7091-05e2    method B Tape: Permacel 99           Space: 1mm Classification: 5B                (see note 2)
6 Impact      resistance ASTM D2794                -93(2010) Diameter of the punch:    12.7mm                           Impact model: intrusion Impact failure end point: 1.3kg·m
7 Abrasion   resistance ASTM D968-          05(2010) method A Litres of abrasive: 76.0L   Coating thickness: 0.99mil Abrasion resistance:     76.8L/mil
8 Water      resistance ASTM D870-09 Immersion, 99ºC,2h Appearance:                            No visual change
9 Dirty resistance ASTM D2064                -91(2008) Cheesecloth: 40×40mm            4 intact layers                        No. 8 rubber stopper            lead: 500g                   condition: 60ºC,1h Numberical value:10             (see note 3)
10 Alkali         resistance ASTM D1308-     02(2007)               clause 7.2 10 drops of 1%(m/m)NaOH  Spot test, 16h                       (see note 4) Appearance:                            No visual change
11 Acid resistance 10 drops of 1%(m/m)H2SO4  Spot test, 16h                       (see note 4) Appearance:                            No visual change
12 Oil resistance Edible oil Appearance:                            No visual change
13 Solvent          resistance ASTM D5402                -06(2011)                method A Solvent: MEK                       Rub rate: 1cycle/s            Number of double rubs:25cycles                    (see note 4) Appearance:                            No visual change
14 Color retention AAMA 2605-2005      7.1 Take a random point on the sample as color standard E*ab=0.20                         (See note 5)
15 Adhesion       reverse impact   1/6" crosshatch With reference to  ASTM D3359-09e2 method B and      client's requirement Diameter pf the punch: 12.7mm impact model: extrusion    Space: 1/6inch                   Tape: Permacel 99 Classification: 5B               (See note 2)
16 Coefficient of linear thermal expansion ASTM D696-08 Test temperature range : Ramp 10ºC/min from -30ºC to 30ºCPurge gas: Nitrogen (N2), Purity 99.995%                                 Flow rate: 50ml/min. Measurement Direction: Thickness 193.8×10-6µm/m·ºC             (see test spectrum)
17 Density ASTM D792-08     method B Absolute alcohol, 23±0.5ºC 1.449g/cm3
18 Tensile strength ASTM D638-10 Specimen: Type I specimen thickness: 3.95mm Testing speed; 50mm/min 61.6MPa
19 Flexural strength ASTM D790-10 Procedure A and    client's requirement Specimen: 128×13.17×3.96mm Testing speed: 1.7mm/min Span: 64mm 128MPa
20 Flexural modulus 11720MPa
21 Sheer strength ASTM D732-10 Specimen thickness: 3.94mm Punch diameter: 25.0mm Separation speed: 1.3mm/min 34.2MPa
22 Shear resistance 10594N
23 180° Peel strength ASTM D903-98(2010) Specimen width: 25mm     Testing speed: 152.4mm/min 0.95kg/mm
24 Peel torque With reference to  ASTM D1781-98(2004) and client's requirement Condition: Dip in 100ºC boilding water, 20min→                    23±2ºC, 50±5%RH, 24h sSpecimen width: 25.0mm Testing speed: 25mm/min 14.6kg/mm
25 Heat deflection temperature With reference to  ASTM D648-07   Method B and client's requirement Specimen width: 13.52mm Specimen depth:4.05mm     Rate of temperature: 120ºC/h          Load: 1.82MPA 97.3ºC(see note 6)
 
 
 
6)    Packing and Loading:
Packing Method Loading Quantity for 3mm Loading Quantity for 4mm
Wooden Pallet 1500pcs 1100pcs
In Bulk (nude packing) 2000pcs 1400pcs
 
7)    Typical Project List:
Product Name Quantity
Aluminum Beijing National Conventional Center 100,000 m2
Linghai Pearl Building 8,000m2
Melbourne Airport 20,000m2
Costa Rica Liberia Airport 10,000m2
Malaysia Lingbang Plaza 30,000m2
Guangzhou Asian Steel Centre 3,000m2
Copper 626 1st Avenue Manhattan 35,000m2
Tongling Museum 2,000m2
AHQ Army Complex Bangladesh 1,500m2
Guangxi Tianlong Apartment 3,000m2
Elegant Residential Apartment France 1,000m2
Guangzhou Dayi Villa 1,000m2
Stainless Steel Malaysia Exim Bank 3,000m2
Palacio de Hierro de Jalisco, Mexico 5,000m2
R&F Building Guangzhou 10,000m2
VTB Bank Vietnam 35,000m2

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